Epoxy hardener / accelerate agent
Thiols can be combined with other curing agents such as amines, acid anhydrides and phenols.
It is suitable for low temperature epoxy resin curing systems in combination with base catalysts.
The secondary thiol has the properties such as water resistance and composition stability compared with traditional primary thiols.
In addition, it can be used as a accelerator and can also improve low temperature curing and durability to the original composition.
Improved composition stability
Improves pot life ( stability ) compared to first grade thiols.
Evaluation condition | Temp: 5℃ jER828 / Thiol / TAP = 100 / 70 / 10 jER828 / Modified amine = 100 / 80 |
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About curing system
In the case of an equal amount reaction, the mercapto group has high reactivity, and the thiol structure contributes to the flexible properties.
In the case of small amount addition system, as a reaction accelerator, it imparts characteristics such as relaxation of conventional curing conditions, toughness, high strength and high Tg.
In other words, it can be control curing speed and characteristics according to customer needs.
Case-1:Epoxy group>>SH group
・Reduction of curing temperature
・High heat resistance ・ High Tg
・Adhesion improvementCase-2:Epoxy group≒SH group
・Low temperature curability
・High flexibility
Epoxy resin only
・Requires high temperature curing
・High hardness & brittleness
Rapid curing / low temperature curing
Reactive faster than amine hardeners.
Basic composition: jER828 / Polyamide amine = 100 / 100
Add PE1: jER828 / Polyamide amine / PE1 = 100 / 100 / 35
PE1 only: jER828 / Polyamide amine = 100 / 70
PE1 addition effect
By adding a small amount of PE1, the curing time to complete curing can be shortened.
It can also lower the curing temperature.
Curing condition and Tg
Composition | jER828_100phr PE1_10phr or non 2E4MZ_2phr |
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Curing condition | Cure the sample at a given temperature |
Measuring method | SII EXSTAR6000 TMA / SS6100 |
Sample size | Thickness: 200μm Wide: 4mm Length: 10mm |
Measuring Temp | 20℃ → 180℃ |
Temperature rise rate | 5℃/min |
Tg is the inflection temperature of elongation.
With the addition of PE1 ( 10 parts ), the expression of TG is shorter than that of the non-added system.
In addition, the same Tg was shown at curing temperatures of 100 ° C and 130 ° C.
Tensile properties
PE1 ammount | Elastic modulus ( MPa ) | Breaking strength ( MPa ) | Elongation ( % ) |
---|---|---|---|
10phr ( SH / Epoxy group = 0.14 ) | 2950 | 55.6 | 2.5 |
Non | 3080 | 55.1 | 2.0 |
Formulation | jER828_100phr PE1_10phr or non 2E4MZ_2phr |
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Curing condition | 100℃*1h + 130℃*2h |
measuring equipment | Shimadzu Autograph AGS-X Series Load cell: 1kN |
Length of sample | Film thickness: 200μm Width: 4mm Length: 30mm |
Measuring condition | 23℃, 50% |
Tensile speed | 5mm/min |
Compliant with JIS_K_6911
The cured product to which PE1 was added ( 10 phr ) showed the same tensile properties as the non-added system.
Application example to epoxy / acid anhydride curing system
Even in epoxy / acid anhydride curing systems, the curing conditions can be reduced by adding a small amount of PE1.
Depending on the amount added, strength and flexibility will improve.
PE1-amount: Ratio to epoxy equivalent | 0 ( blank ) | 0.07 equivalent | 0.14 equivalent | ||
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A part | KarenzMT PE1 | 0phr | 5phr | 10phr | |
acid anhydride: jER YH-306 ( Product by Mitsubishi Chemical ) |
60phr | 58phr | 56phr | ||
B part | Epoxy resin: jER-828 ( Product by Mitsubishi Chemical ) |
100phr | 100phr | 100phr | |
Curing accelerator: PN-23 ( Product by Ajinomoto finetechno ) |
3phr | 3phr | 3phr | ||
Evaluation Result |
Pot life(day) | 10 | 6 | 5 | |
Curing condition | Temp ( ℃ ) | 180 | 150 | 120 | |
Time ( min ) | 240 | 30 | 60 | ||
Tg ( DMA ) | Temp ( ℃ ) | 87 | 85 | 103 | |
Tensile properties | Elastic modulus ( MPa ) | 1800 | 1860 | 1960 | |
Maximum stress ( MPa ) | 40 | 54 | 40 | ||
Elongation ( % ) | 2.3 | 1.9 | 3.1 |
Adhesion
Tensile / shear test
Cured products using KarenzMT PE1 have higher adhesive strength than amine cured products.
Measuring method | Compliant with JIS_K_6850 |
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Epoxy resin | Bisphenol A type |
Hardener | KarenzMT PE1 |
Primary thiol( PETMP※1 ) | |
Modified amine | |
Curing accelerator | TAP |
Formulation | Epoxy resin / Thiol / Curing accelerator = 100 / 70 / 10 |
Epoxy resin / Amine = 100 / 80 |
Water / Solvent resistance
Water resistance Immerse the cured product in hot water at 98 ℃ for 24 hours. |
Acid / Alkali resistance Cure at room temperature and soak at 23 ℃ for 7 days |
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Before | After test | 5% NaOHaq. | 5% HClaq. | |
KarenzMT PE1 | Stable |
Almost stable |
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Modified amine | Whiten |
Swelling ( 5%HClaq. ) |
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PETMP※1 | Soften & Whiten |
Dissolution ( 5%NaOHaq. ) |
Transparency
Transparency is improved by increasing the amount of PE1 added.
Curability also changes greatly depending on the amount added.
PE1 amount(phr) | 0 | 5phr | 10phr | 40phr | 70phr | |
---|---|---|---|---|---|---|
SH-Group/Epoxy-Group | 0.00 | 0.07 | 0.14 | 0.56 | 1.00 | |
The temperature at which the epoxy group reacts completely ( Curing temp: 1Hr ) |
180 | 150 | 150 | 100 | 100 | |
Color | b* ( 0.5mm thickness ) |
79 |
36 |
18 |
0.5 |
0.2 |
Tg | ℃ ( DMS ) | 143 | 163 | 135 | 45 | 49 |
Tensile test | Elastic modulus ( GPa ) | 2.7 | 2.7 | 2.8 | 3.2 | 3.1 |
Elongation ( % ) | 2.1 | 2.6 | 3.3 | 1.4 | 17 | |
Breaking strength ( MPa ) | 37 | 41 | 50 | 31 | 24 |
Compliant with JIS_K_6911
You can also make a highly transparent cured product by changing the composition.
Formulation
Epoxy resin / PE1 / ( left: Amine catalyst
, light: Phosphorus catalyst ) = 100 / 70 / 3
Curing condition:40℃-30min
The information contained herein is based upon data considered true and accurate. However, Resonac Corporation accepts no responsibility or risk which may result from the handling and use of products or for infringement of any patent.
※1 PETMP is an abbreviation for pentaerythritol tetra (3-mercaptopropionate).