Epoxy hardener / accelerate agent

Thiols can be combined with other curing agents such as amines, acid anhydrides and phenols.
It is suitable for low temperature epoxy resin curing systems in combination with base catalysts.
The secondary thiol has the properties such as water resistance and composition stability compared with traditional primary thiols.
In addition, it can be used as a accelerator and can also improve low temperature curing and durability to the original composition.

Improved composition stability

Improves pot life ( stability ) compared to first grade thiols.

Improved composition stability

Evaluation condition Temp: 5℃
jER828 / Thiol / TAP = 100 / 70 / 10
jER828 / Modified amine = 100 / 80

About curing system

In the case of an equal amount reaction, the mercapto group has high reactivity, and the thiol structure contributes to the flexible properties.
In the case of small amount addition system, as a reaction accelerator, it imparts characteristics such as relaxation of conventional curing conditions, toughness, high strength and high Tg.
In other words, it can be control curing speed and characteristics according to customer needs.

  • Case-1:Epoxy group>>SH group

    Case-1:Epoxy group>>SH group

    ・Reduction of curing temperature
    ・High heat resistance ・ High Tg
    ・Adhesion improvement

  • Case-2:Epoxy group≒SH group

    Case-2:Epoxy group≒SH group

    ・Low temperature curability
    ・High flexibility

  • Epoxy resin only

    Case-3

    ・Requires high temperature curing
    ・High hardness & brittleness

  • Case-4

Rapid curing / low temperature curing

Reactive faster than amine hardeners.

Rapid curing / low temperature curing

Basic composition: jER828 / Polyamide amine = 100 / 100
Add PE1: jER828 / Polyamide amine / PE1 = 100 / 100 / 35
PE1 only: jER828 / Polyamide amine = 100 / 70

PE1 addition effect

By adding a small amount of PE1, the curing time to complete curing can be shortened.
It can also lower the curing temperature.

Curing condition and Tg

PE1 addition effect

Composition jER828_100phr
PE1_10phr or non
2E4MZ_2phr
Curing condition Cure the sample at a given temperature
Measuring method SII EXSTAR6000
TMA / SS6100
Sample size Thickness: 200μm
Wide: 4mm
Length: 10mm
Measuring Temp 20℃ → 180℃
Temperature rise rate 5℃/min

Tg is the inflection temperature of elongation.

With the addition of PE1 ( 10 parts ), the expression of TG is shorter than that of the non-added system.
In addition, the same Tg was shown at curing temperatures of 100 ° C and 130 ° C.

Tensile properties

PE1 ammountElastic modulus ( MPa )Breaking strength ( MPa )Elongation ( % )
10phr
( SH / Epoxy group = 0.14 )
295055.62.5
Non308055.12.0
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Formulation jER828_100phr
PE1_10phr or non
2E4MZ_2phr
Curing condition 100℃*1h + 130℃*2h
measuring equipment Shimadzu Autograph AGS-X Series Load cell: 1kN
Length of sample Film thickness: 200μm
Width: 4mm
Length: 30mm
Measuring condition 23℃, 50%
Tensile speed 5mm/min

Compliant with JIS_K_6911

The cured product to which PE1 was added ( 10 phr ) showed the same tensile properties as the non-added system.

Application example to epoxy / acid anhydride curing system

Even in epoxy / acid anhydride curing systems, the curing conditions can be reduced by adding a small amount of PE1.
Depending on the amount added, strength and flexibility will improve.

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PE1-amount: Ratio to epoxy equivalent 0 ( blank ) 0.07 equivalent 0.14 equivalent
A part KarenzMT PE1 0phr 5phr 10phr
acid anhydride:
jER YH-306
( Product by Mitsubishi Chemical )
60phr 58phr 56phr
B part Epoxy resin:
jER-828
( Product by Mitsubishi Chemical )
100phr 100phr 100phr
Curing accelerator:
PN-23
( Product by Ajinomoto finetechno )
3phr 3phr 3phr
Evaluation
Result
Pot life(day) 10 6 5
Curing condition Temp ( ℃ ) 180 150 120
Time ( min ) 240 30 60
Tg ( DMA ) Temp ( ℃ ) 87 85 103
Tensile properties Elastic modulus ( MPa ) 1800 1860 1960
Maximum stress ( MPa ) 40 54 40
Elongation ( % ) 2.3 1.9 3.1
Compliant with JIS_K_6911

Adhesion

Tensile / shear test

Cured products using KarenzMT PE1 have higher adhesive strength than amine cured products.

Tensile / shear test

Measuring method Compliant with JIS_K_6850
Epoxy resin Bisphenol A type
Hardener KarenzMT PE1
Primary thiol( PETMP※1 )
Modified amine
Curing accelerator TAP
Formulation Epoxy resin / Thiol / Curing accelerator = 100 / 70 / 10
Epoxy resin / Amine = 100 / 80

Water / Solvent resistance

Water resistance
Immerse the cured product in hot water at 98 ℃ for 24 hours.
Acid / Alkali resistance
Cure at room temperature and soak at 23 ℃ for 7 days
Before After test 5% NaOHaq. 5% HClaq.
KarenzMT PE1

Stable

Almost stable

Modified amine

Whiten

Swelling ( 5%HClaq. )

PETMP※1

Soften & Whiten

Dissolution ( 5%NaOHaq. )

Transparency

Transparency is improved by increasing the amount of PE1 added.
Curability also changes greatly depending on the amount added.

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PE1 amount(phr) 0 5phr 10phr 40phr 70phr
SH-Group/Epoxy-Group 0.00 0.07 0.14 0.56 1.00
The temperature at which the epoxy group reacts completely
( Curing temp: 1Hr )
180 150 150 100 100
Color b* ( 0.5mm
thickness )
79
pe1-1
36
pe1-2
18
pe1-3
0.5
pe1-4
0.2
pe1-5
Tg ℃ ( DMS ) 143 163 135 45 49
Tensile test Elastic modulus ( GPa ) 2.7 2.7 2.8 3.2 3.1
Elongation ( % ) 2.1 2.6 3.3 1.4 17
Breaking strength ( MPa ) 37 41 50 31 24

Compliant with JIS_K_6911

You can also make a highly transparent cured product by changing the composition.

Compliant with JIS_K_6911Formulation
Epoxy resin / PE1 / ( left: Amine catalyst , light: Phosphorus catalyst ) = 100 / 70 / 3
Curing condition:40℃-30min

The information contained herein is based upon data considered true and accurate. However, Resonac Corporation accepts no responsibility or risk which may result from the handling and use of products or for infringement of any patent.
※1 PETMP is an abbreviation for pentaerythritol tetra (3-mercaptopropionate).